Pig Manure Organic Fertilizer Production Line
The pig manure organic fertilizer production line utilizes pig manure as a raw material for fermentation and processing, transforming it into valuable organic fertilizer. The production process involves aerobic composting to eliminate parasites and pathogens, allowing for the creation of diverse organic fertilizer products tailored to agricultural needs.
- Finished particle size: 1-10mm
- Productive capacity: 1-20t/h
- Pulverized particle size: 1-5mm
- Operating power: 75kw
- Pellet formation rate: ≥95%
- Certification: ISO9001, CE
Pig Manure Organic Fertilizer Production Line Definition
A pig manure organic fertilizer production line is an industrial system that turns raw pig waste into nutrient-rich, pathogen-free organic fertilizer. Instead of letting manure become an environmental hazard (due to odor and runoff), this process stabilizes the organic matter so it can be bagged, sold, or used on crops safely.
Key Features
- Advanced processing technology improves operational coordination and equipment stability.
- The heap turning machine effectively ferments and decomposes materials, ensuring deodorization and environmental protection, while maintaining water and nutrient standards.
- Granulating machine yields high granulation rates, producing round particles that enhance fertility protection.
- The drying process, which involves flow and sealing, minimizes secondary pollution and reduces energy consumption.
- Equipment features an excellent structure, facilitating simple and stable operations with low fault occurrence, maintenance costs, and power consumption.
- Applicable across various sectors including breeding, planting, distilleries, and bacteria plants.
- Focus on energy saving, environmental protection, and improved waste utilization aims to decrease agricultural operation costs.
Pig Manure Fertilizer Production Line Parameter
| Item | Model | Horse Power (kw) | Function |
|---|---|---|---|
| Crawler Type Compost Turner | TDLDF-2400 | 75 | Fermenting the raw material |
| Vertical Crusher | TDFLF-600 | 22 | Crushing the fermentation material |
| Double Shafts Horizontal Mixer | TDSJ-0830 | 11 | Mixing the material |
| Stirring Teeth Granulator | TDJZ-600 | 37 | Granulating |
| Rotary Drum Drying Machine | TDHG-0808 | 5.5 | Drying granule |
| Rotary Drum Cooling Machine | TDLQ-1010 | 7.5 | Cooling granule |
| Rotary Screening Machine | TDGS-1030 | 3 | Screening the material |
| Granule Packing Scale with Bucket | TDFJ-4C | 3 | Packing granule |
| Forklift Feeding Machine | TDCW-2030 | 7 | Feeding the material |
| Induced Fan | TDFJ-4C | 3 | Providing air |
| Cyclone Dust Collector | TDXF-900 | 0 | Collecting dust |
| Hot Blast Furnace | Self build, we provide drawings | 0 | Providing heat |
| Dust Chamber | Self build, we provide drawings | 0 | Collecting dust |
| Electric Control Cabinet | 0 | Control whole production line |
Pig Manure Fertilizer Production Line Pricing
| Scale | Capacity | Powder Production Line | Granular Production Line |
| Small | 1–3 T/H | $30,000 – $45,000 | $100,000 – $150,000 |
| Medium | 5–10 T/H | $45,000 – $70,000 | $150,000 – $350,000 |
| Large | 10–20 T/H | $70,000 – $100,000 | $350,000 – $550,000+ |
Pig Manure Fertilizer Production Line Working Process
- Fermentation involves mixing and turning manure using a composter, taking approximately 15-20 days.
- Daily feeding of raw manure allows for the production of finished compost each day.
- The process is mobile and designed for small-scale production, alongside trench/track compost wheels and fermenters.
- Post-fermentation, large compost particles are ground into fine powder using a vertical crusher with high efficiency and durability.
- The fine powder is then fed into a granulator to produce organic fertilizer granules, with the particle diameter adjustable by moisture content.
- Pellets undergo drying and cooling before packaging to prolong shelf life.
- Coating with powder or liquid is applied to enhance the aesthetic appeal and shelf life of the pellets.
- Finished products are packaged in woven or plastic bags, with sealing to enhance commoditization.
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