Fertilizer Granulator Machine Manufacturer
We offer a range of advanced fertilizer granulator machines designed to meet the needs of fertilizer manufacturers. Our granulators are essential for turning powdered or fine-grained materials into uniform granules or pellets. This makes fertilizers more efficient, easier to handle, and easier to apply. Our machines can be used to produce different types of fertilizers, like organic, compound, or mineral. They make sure you get the best possible quality, so you can produce more and make more money.
Fertilizer Granulator Machine Definition
A fertilizer granulator is a machine that shapes raw materials into granules or pellets of the desired shape and size. These machines are important for making both organic and compound fertilizer. They turn powder materials into fertilizer granules quickly and efficiently.
Types of Organic Fertilizer Granulator Machine
This machine transforms raw materials into granules. The machine is equipped with a shallow, circular pan that rotates on a horizontal axis. The pan is lined with a strong, corrosion-resistant material and is tilted at a slight angle to facilitate the granulation process.
This machine is used to transform raw materials into granules. The machine is equipped with two cylindrical rollers that facilitate the compacting of the materials. The machine is composed of a frame, two rollers, a motor, a reducer, a feeding hopper, and a discharge chute.
This fertilizer granulator machine integrates the functions of mixing and granulating into a single operation, streamlining the process. The machine is equipped with a large, rotating drum fitted with mixing blades and a spray system for applying liquid binders.
This machine transforms raw materials into small, round pieces. The machine is equipped with a large, rotating drum tilted at an angle ranging from 2 to 5 degrees from the horizontal. The drum’s interior is lined with a robust, corrosion-resistant material, and it is divided into multiple sections.
Production Process
The granulation process varies by machine type but generally includes:
- Material Preparation: Raw materials are crushed to a fine powder (around 50 mesh for organic materials).
- Mixing: Materials are blended in high-efficiency mixers for uniform nutrient distribution.
- Granulation: The mixed material is shaped into granules through wet or dry granulation methods.
- Drying and Cooling (if needed): For wet granulation, granules are dried and cooled to stabilize their structure.
- Screening and Packaging: Granules are screened for size consistency and packaged for distribution.
Fertilizer Granulator Machine Cost
The cost of our fertilizer granulator machines varies depending on the type, capacity, and automation level:
| Machine Type | Capacity (t/h) | Cost Range | Example Costs |
|---|---|---|---|
| Disc Granulator | 0.02-6 | $2,000-$8,000 | $2,000 for a 0.02 t/h model |
| Double Roller Extrusion | 1-5 | $5,000-$20,000 | $10,000 for a 2 t/h model |
| New Type Organic Granulator | 1-10 | $10,000-$50,000 | $30,000 for a 5 t/h model |
| Stirring Tooth Granulator | 1-10 | $10,000-$50,000 | $35,000 for a 6 t/h model |
| Rotary Drum Granulator | 15-30 | $50,000-$200,000 | $100,000 for a 20 t/h model |
Benefits of Fertilizer Granulator Machines
Improved Product Quality
Uniform granules ensure consistent nutrient delivery and better plant absorption.
Increased Efficiency
Streamlined processes reduce labor and time requirements.
Cost Savings
Energy-efficient designs and minimal waste reduce operational costs.
Environmental Sustainability
Recycling waste into fertilizers reduces landfill use and pollution.
Market Competitiveness
Meets the growing demand for high-quality, eco-friendly fertilizers.
Applications of Fertilizer Granulator Machines
Organic Fertilizer Production
Processes animal manure, agricultural waste, and industrial byproducts into organic fertilizer pellets.
Compound Fertilizer Production
Produces NPK, DAP, MAP, and other compound fertilizers for balanced crop nutrition.
Mineral Fertilizer Production
Granulates limestone, gypsum, and biochar for soil amendment.
Sustainable Agriculture
Supports eco-friendly farming by recycling waste into nutrient-rich fertilizers.
Landscaping and Gardening
Produces fertilizers for turf, ornamental plants, and home gardens.
Why Choose Us as Fertilizer Granulator Machine Supplier
Expertise
Our team of skilled engineers and technicians brings decades of experience in fertilizer production technology, ensuring reliable and efficient solutions.
Customization
We design fertilizer machines to meet your specific requirements, optimizing performance and cost-effectiveness.
Quality
We use premium materials and components, adhering to international quality standards.
Global Reach
We have successfully delivered solutions to clients across the globe, building trust and long-term partnerships.
Contact Us
Ready to elevate your fertilizer production? Contact us today to discuss your custom solution.