Compound Fertilizer Production Line Manufacturer
We design and manufacture advanced compound fertilizer production lines that meet the needs of agricultural industries around the world. Our fertilizer production lines are designed to make high-quality fertilizers with multiple essential nutrients, like nitrogen (N), phosphorus (P), potassium (K), and microelements. This ensures that crops get the nutrients they need and that the soil is healthy. We have many years of experience and are always working to create new solutions. We can provide you with efficient and reliable products that are customized to your specific needs.
Compound Fertilizer Production Line Definition
A fertilizer production line is a series of connected machines used to make compound fertilizers. Compound fertilizers contain more than one nutrient, especially nitrogen (N), phosphorus (P), and potassium (K). These production lines mix different fertilizer ingredients in the right amounts to make easy-to-store fertilizer products.
Types of Organic Fertilizer Production Lines
100,000 tons/year Compound Fertilizer Production Line
Compound fertilizer equipment is special machinery used to make compound fertilizer. This equipment is also called a “compound fertilizer production line” or “compound fertilizer production equipment.”
150,000 tons/year Compound Fertilizer Production Line
These include urea, ammonium nitrate, ammonium chloride, ammonium sulfate, and ammonium phosphate. Potassium chloride, also known as potassium sulfate, is another example.
Compound Fertilizer Production Line Features
- Customizable Designs: Tailored to your specific production capacity and requirements, from small-scale setups to large industrial plants.
- High Efficiency: Advanced machinery ensures maximum productivity with minimal energy consumption.
- Quality Assurance: Our equipment adheres to international standards, guaranteeing durable and reliable performance.
- Comprehensive Support: From initial consultation to installation and after-sales service, our team is with you every step of the way.
The Compound Fertilizer Production Process
- Batching: Accurate measurement of raw materials using automatic batching machines.
- Crushing: Pulverizing raw materials to the required particle size.
- Mixing: Thorough blending of materials in high-efficiency mixers to ensure uniform nutrient distribution.
- Granulation: Formation of granules using advanced granulators, such as rotary drum granulators or disc granulators.
- Drying: Reducing moisture content with rotary dryers to ensure granule stability.
- Cooling: Cooling the granules to prevent caking and prepare them for storage.
- Screening: Separating granules by size using rotary screening machines or vibrating screen machines to meet quality standards.
- Coating (optional): Applying a protective coating for enhanced durability and nutrient release.
- Packaging: Automatic packaging using single or double bucket automatic packing scales for efficient distribution.
Compound Fertilizer Production Line Cost
The cost of setting up a compound fertilizer production line varies depending on the scale of production, the type of fertilizer (granular or powder), and the specific equipment required. Below are general cost ranges and examples based on different production capacities:
| Production Scale | Capacity | Cost Range | Example Costs |
|---|---|---|---|
| Small-Scale | 1-5 t/h | $10,000-$30,000 | $30,000 for a 3 t/h powder line |
| Medium-Scale | 5-10 t/h | $30,000-$50,000 | $150,000 for a 6 t/h granular line |
| Large-Scale | 10-20 t/h | $50,000-$500,000+ | $400,000 for an 18 t/h line; $500,000 for a 25 t/h line; $600,000 for a 20 t/h line |
Specific Examples
- A 3 t/h compound fertilizer production line can be set up for approximately $30,000, typically for a powder line with basic equipment.
- A 5 t/h granular line might cost between $30,000 and $50,000, including granulators and other essential machinery.
- For larger scales, such as a 20 t/h granular line, the cost can reach around $600,000, factoring in high-capacity equipment, larger factory spaces, and additional infrastructure like raw material storage and site rental.
Factors Influencing Cost
- Type of Fertilizer: Granular compound fertilizer production requires additional equipment (e.g., granulators, dryers, coolers), making it more expensive than powder production.
- Production Capacity: Higher capacities require larger, more advanced equipment, increasing the overall cost.
- Automation and Technology: Automated systems increase initial costs but can reduce labor expenses and improve efficiency.
- Location and Supplier: Costs vary based on the plant’s location and the equipment supplier.
Applications of Compound Fertilizer Production Line
Organic Fertilizer Production
Processes animal manure, agricultural waste, and industrial byproducts into organic fertilizer pellets.
Compound Fertilizer Production
Produces NPK, DAP, MAP, and other compound fertilizers for balanced crop nutrition.
Mineral Fertilizer Production
Granulates limestone, gypsum, and biochar for soil amendment.
Sustainable Agriculture
Supports eco-friendly farming by recycling waste into nutrient-rich fertilizers.
Landscaping and Gardening
Produces fertilizers for turf, ornamental plants, and home gardens.
Why Choose Us as Compound Fertilizer Production Line Supplier
Expertise
Our team of skilled engineers and technicians brings decades of experience in fertilizer production technology, ensuring reliable and efficient solutions.
Customization
We design fertilizer machines to meet your specific requirements, optimizing performance and cost-effectiveness.
Quality
We use premium materials and components, adhering to international quality standards.
Global Reach
We have successfully delivered solutions to clients across the globe, building trust and long-term partnerships.
Contact Us
Ready to elevate your fertilizer production? Contact us today to discuss your custom solution.