Cow Manure Organic Fertilizer Production Line
This equipment processes cattle manure, mixed with hay and rotten silage, into compost using a special fermentation tank. The resulting material undergoes grinding, screening, and granulation, yielding spherical particles with 100% organic matter content, suitable for pure organic matter granulation.
- Finished particle size: 1-10mm
- Productive capacity: 30t/h
- Pulverized particle size: 1-5mm
- Operating power: 75kw
- Pellet formation rate: ≥95%
- Certification: ISO9001, CE
Cow Manure Organic Fertilizer Production Line Definition
A Cow Manure Organic Fertilizer Production Line is an industrial system that turns raw cattle waste into high-quality, shelf-stable, and nutrient-rich fertilizer. Think of it as a “waste-to-wealth” factory. Instead of letting manure sit in a pile (where it stinks, attracts pests, and can leach harmful nitrates), this process speeds up decomposition and turns it into a marketable product.
Key Features
- Layout & Modular Stations: Defined stations for each process stage optimize installation and safety.
- Material Transfer & Storage: Smooth transfer of materials with hoppers and enclosed conveyors controls odor and compost efficiency.
- Aerobic Composting & Turning: Use of groove or crawler turners enhances oxygen circulation and temperature balance, guided by probe data for optimal maturity.
- Dust & Emission Control: Enclosed systems minimize emissions, reduce odors, and prioritize worker health.
- Crushing & Mixing: Semi-wet crushers and horizontal mixers ensure a consistent blend of compost with nutrients.
- Granulation & Recycling: Options for disc or drum granulation and a recycling loop minimize waste.
- Drying–Cooling–Screening–Coating: Rotary dryers and coolers manage moisture and temperature, ensuring product quality and reducing dust.
- Automation & Traceability: Automated processes ensure consistent loads and full traceability through batch numbers, aiding audits and customer service.
Cow Manure Fertilizer Production Line Parameter
| Item | Model | Function |
|---|---|---|
| Solid Liquid Separator | 300 seamless steel pipe | Separates solid and liquid components |
| Forklift Type Compost Turner | TDCCFD-918 | Turns and mixes compost |
| Vertical Crusher | TDLTF-800 | Crushes organic materials vertically |
| Pan Mixer | Mixes materials in a pan | |
| Drum Granulator | TDZJZ-1060 | Forms granules in a drum |
| Rotary Drum Drying Machine | TDHG-0808 | Dries materials with a rotating drum |
| Rotary Drum Cooling Machine | TDLQ-1010 | Cools materials using a rotating drum |
| Rotary Screening Machine | TDGS-1030 | Screens materials with a rotating drum |
Cow Manure Fertilizer Production Line Pricing
| Production Scale | Output Capacity | Estimated Price Range | Best For |
| Small Scale (Powder) | 1–3 tons/hour | $10,000 – $35,000 | Farm recycling, local sales |
| Small Scale (Granular) | 1–2 tons/hour | $110,000 – $140,000 | Commercial start-ups |
| Medium Scale | 5–10 tons/hour | $150,000 – $350,000 | Regional fertilizer suppliers |
| Large Scale | 10–20+ tons/hour | $350,000 – $550,000+ | National-level industrial plants |
Cow Manure Fertilizer Production Line Working Process
The process to convert raw manure into high-quality fertilizer involves multiple scientifically designed stages.
Pretreatment & Fermentation:
– Begins with dewatering to reduce moisture to about 40%.
– Straw or sawdust is added to adjust the carbon to nitrogen (C/N) ratio.
– Microbial strains are introduced to enhance fermentation.
– The composting lasts 7–12 days, during which aeration maintains temperatures of 55–65°C to eliminate pathogens, parasite eggs, and weed seeds, resulting in safe compost.
Post-Processing & Granulation:
– Fermented compost is crushed into a fine powder.
– Horizontal mixers blend the powder with nitrogen (N), phosphorus (P), and potassium (K) to form a compound fertilizer.
– Disc granulators shape the mixture into compact pellets with a high success rate.
Final Treatment & Packaging:
– Granules are dried to reduce moisture for stable storage.
– Coolers solidify granules and prevent clumping.
– Granules are sorted by size, with any that are oversized or undersized sent back for reprocessing.
– Approved granules are packaged automatically for storage or shipment.
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