Water Soluble Fertilizer Production Line Manufacturer
We design and manufacture advanced water soluble fertilizer production lines that meet the needs of agricultural industries around the world. Our production lines are designed to make high-quality fertilizers that completely dissolve in water. These fertilizers deliver essential nutrients like nitrogen (N), phosphorus (P), potassium (K), and microelements through irrigation systems or foliar sprays. We have many years of experience and are always working to create new solutions. We can provide you with efficient and reliable products that are customized to your specific needs.
Water Soluble Fertilizer Production Line Definition
A water-soluble fertilizer production line is a special machine that makes fertilizers that completely dissolve in water without leaving any waste behind. This automated production system turns raw materials into finished fertilizer products. It does this through a series of integrated processes, including feeding the materials, mixing them, and packaging them.
Water Soluble Fertilizer Production Line Features
- Customizable Designs: Tailored to your specific production capacity and requirements, from small-scale setups to large industrial plants.
- High Efficiency: Advanced machinery ensures maximum productivity with minimal energy consumption.
- Quality Assurance: Our equipment adheres to international standards, guaranteeing durable and reliable performance.
- Comprehensive Support: From initial consultation to installation and after-sales service, our team is with you every step of the way.
The Water Soluble Fertilizer Production Process
- Batching: Accurate measurement of raw materials using automatic batching machines with ±0.1%-±0.2% accuracy.
- Mixing: Thorough blending in high-efficiency mixers, such as horizontal double ribbon mixers, to ensure uniform nutrient distribution.
- Granulation (if required): Formation of fine granules or powders using advanced granulators (e.g., rotary drum granulators, disc granulators, or extrusion granulators).
- Drying: Reducing moisture content with rotary drum dryers to stabilize the product.
- Cooling: Cooling granules with rotary drum coolers to prevent caking.
- Screening: Separating granules or powders by size using rotary screening machines or vibrating screen machines.
- Packaging: Automatic packaging using single or double bucket packing scales for efficient distribution.
Water Soluble Fertilizer Production Line Cost
The cost of setting up a water soluble fertilizer production line varies depending on the type (solid or liquid), scale of production, and specific equipment required. Below are general cost ranges:
| Type | Production Scale | Capacity | Cost Range | Example Costs |
|---|---|---|---|---|
| Solid | Small-Scale | 1-5 t/h | $10,000-$30,000 | $30,000 for a 3 t/h line |
| Solid | Medium-Scale | 5-10 t/h | $30,000-$50,000 | $150,000 for a 6 t/h line |
| Solid | Large-Scale | 10-20 t/h | $50,000-$500,000+ | $400,000 for an 18 t/h line |
| Liquid | Small-Scale | 10-50 t/d | $50,000-$100,000 | $75,000 for a 20 t/d line |
| Liquid | Medium-Scale | 50-100 t/d | $100,000-$200,000 | $150,000 for a 75 t/d line |
| Liquid | Large-Scale | 100-200 t/d | $200,000-$300,000+ | $250,000 for a 150 t/d line |
Factors Influencing Cost
- Type of Fertilizer: Solid lines require granulation and drying equipment, increasing costs compared to liquid lines.
- Production Capacity: Higher capacities require larger equipment.
- Automation Level: Fully automated systems are more expensive but reduce labor costs.
- Raw Materials: High-purity materials ensure quality but may increase costs.
- Location: Site preparation and local regulations impact investment.
Applications of Water Soluble Fertilizer Production Line
Organic Fertilizer Production
Processes animal manure, agricultural waste, and industrial byproducts into organic fertilizer pellets.
Compound Fertilizer Production
Produces NPK, DAP, MAP, and other compound fertilizers for balanced crop nutrition.
Mineral Fertilizer Production
Granulates limestone, gypsum, and biochar for soil amendment.
Sustainable Agriculture
Supports eco-friendly farming by recycling waste into nutrient-rich fertilizers.
Landscaping and Gardening
Produces fertilizers for turf, ornamental plants, and home gardens.
Why Choose Us as Water Soluble Fertilizer Production Line Supplier
Expertise
Our team of skilled engineers and technicians brings decades of experience in fertilizer production technology, ensuring reliable and efficient solutions.
Customization
We design fertilizer machines to meet your specific requirements, optimizing performance and cost-effectiveness.
Quality
We use premium materials and components, adhering to international quality standards.
Global Reach
We have successfully delivered solutions to clients across the globe, building trust and long-term partnerships.
Contact Us
Ready to elevate your fertilizer production? Contact us today to discuss your custom solution.